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Regardless of schedule number, pipes of a particular size all have the same outside diameter (not withstanding manufacturing tolerances).

As the schedule number increases, the wall thickness increases, and the actual bore is reduced.

Consequently, The valve should be sized so as to control the required range of flow rates between 10% and 80% of valve opening.

This is illustrated below: Rule 5 Ideally select a valve that has a body size one (1) pipe size smaller than the pipe in which it is to be installed e.g select a size 2’’ valve for a 3’’ pipe).

Many pumps are installed with inappropriate piping arrangements, resulting in premature pump failures as we covered in our latest e Book, 36 Ways to Kill Your Pump.

If you were installing a pump in a new system, where would you turn for guidelines on proper pump piping arrangements?

updating the rules for pipe sizing-62updating the rules for pipe sizing-19updating the rules for pipe sizing-45

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Rule 3 Limit the maximum flow rate through the valve: Minimum flow rate turndown should be 5:1 for linear trim valves. Rule 4 Avoid using the lower 10% and upper 20% of the valve stroke.

The valve is much easier to control in the 10–80% range.

In many applications where control valves are applied, sizing and selection can be quite challenging.

In the majority of applications, it is either the control valve is under sized or over-sized.

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